CNC Machining of a Ductile Iron Differential Housing for the Large Machinery Industry.

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This gives Richardson the capability to perform either external hobbing or gashing (rough or finish) of spur, helical, or double helical gears up to 78.7” (2000mm) in diameter with an axial stroke length of about 69” (1760mm). In addition, this machine is also configured with an internal gashing head that can cut a part up to 94.5” (2400mm) in diameter. We can work with a wide range of materials depending on customer needs, from prototype to production. Our state-of-the-art gear inspection equipment, newly equipped with the AGMA2015 standard, or other standards as required, can perform full analytical gear inspection to verify the quality of the parts produced to ensure meeting the specifications required by the customer.

 

 

 

 

 

 

 

 

Gear cutting processes Hobbing, Shaping, Spline Milling, Gashing
Gear Types
  • Internal Spur Gear
  • External Spur Gears
  • Helical gears
  • Double helical
  • Roughing
  • Pre-grind finishing
  • External Gear Gashing
    (Roughing and Finishing)
  • Internal Gear Gashing
    (Roughing and Finishing)
Shaping Workpiece Diameter Max
Ø86”
Shaping tooth size Max
1 D.P. / 25.4 Mod
Shaping Stroke Length Max
12.6” / 320 mm
Shaping Workpiece Height Max
55” / 1397 mm
Hobbing Max Workpiece Diameter Max
78.7” / 2000 mm
Hobbing Tooth Size Max
< 1 D.P./> 25.4 Mod
Gashing Max Workpiece Diameter Max Internal
94.5” / 2400mm
Max External
78.7” /2000 mm
Gashing Max Workpiece Height Max Internal
57.7” / 1460mm
Max External
129.9” /3300 mm
Gashing Tooth Size < 1 D.P./> 25.4 Mod
Material pre-processing All gear blanks and material can be turned/milled in-house before gear cutting.
Workholding Custom fixturing and chucks designed and built in-house as needed.
Applications
  • Ring Gears
  • Shafts
  • Wheel Hubs
  • Spindles
  • Axels
  • Anchor Brakes